Version

Revision 1

Used in

• EV Dual Base
  (6630xxxxxx) (Cable version)
  (6631xxxxxx) (Socket version)

Parts needed

• [EVD-UPGRADE-EVB] Upgrade kit for Wiring - EVB to EVD

Tools needed

• Allen 2.5
• Allen 3
• Hex 8
• Hex 17
• Hex 10
• PH2 screwdriver
• Hammer
• Angle grinder
• Meter

Charger Overview

Replacement Instructions

1. EV Base opening

   • Remove all 6x screws of the rear plate [Allen 2,5]
   • Remove the anchor nut on each side at the bottom of the rear plate, and the screw on each side at the bottom of the rear plate [Hex 17 & Hex 10]
   • Remove the rear plate

   

2. EV Base power disconnection

   • Disconnect the power cables from the RCD on both connector sides (depending on the grid type) [PH2 screwdriver]
   • If the Evbase has a bottom plate with cable glands, release the cables from the cable glands

   

   

3. EV Base Ethernet disconnection

   • Disconnect the RJ45 from the connect
   • If the Evbase has a bottom plate with cable glands, release the RJ45 from the cable gland

   

4. EV Base untightening

   • Remove the anchor nut on each side at the bottom of the front plate, and the screw on each side at the bottom of the front plate [Hex 17 & Hex 10]
   • The EV Base can now be removed from its position. Also remove the mounting plate as a new one is provided with EV DUAL
   • Existing anchors should be either hammered flush in the concrete or cut flush with the concrete (otherwise they will clash with the new base plate provided with EV DUAL) [Hammer or angle grinder]

   

   

   

5. Cables length check

   • Check power supply cables & network cable length [meter
   • If cables are at least 1.3 m (or 4.27 ft), EV Dual can directly be installed following installation manual
   • If cables are less than 1.3m, the “[EVD-UPGRADE-EVB] Upgrade kit for Wiring - EVB to EVD” will be needed

   

6. Follow the steps detailed in the installation manual until “Connect the power supply”.

   

7. DIN rail and terminal clamps assembly

   • Assemble the DIN rail onto the LED holder plate using the 2x M5 screws and M5 nuts and washers [Hex 8 & Allen 3]
   • Assemble the 6X Phases, 2x Neutral and 2x Protective Earth terminal clamps (one PE clamp on each side) onto the DIN rail. Assemble the Ethernet coupler onto the DIN rail
   • Connect the existing power cables to the different terminal clamps, and the ethernet cable to the coupler
   • Connect the RJ45 cable provided to the coupler, route it through the M20 cable gland and connect it on the bottom left side of the relay board. Tip : cable can be secured to the slots on the LED holder plate
   • Connect the phases, neutral and PE cables provided to the terminal clamps, route them through the M32 cable glands and connect the provided them to the RCBO & PE clamps as instructed in the installation manual

   

   

   

   

   

8. Complete the assembly following the installation manual