Version
Revision 1
Used in
- Serial number starts with 6240 or 6241
Parts needed
- [EV-SOCKET-ASSY] EV Socket assembly
Tools needed
- Hex 7
- Small flat screwdriver
- Flat screwdriver
- Hex 8
Charger Overview
Replacement Instructions
- Untighten the 2 nuts at the back of the front plate and remove the front plate Place the front plate aside [Hex 7]
Disconnect the CP and PP line of the socket to the relay board. Push in the openings of the connector to release the ferrules. [Small flat screwdriver]
Disconnect the solenoid wires from the relay board. Push in the openings of the connector to release the ferrules. The red and black wire coming from the power supply (between CP/PP connector and solenoid connector) do NOT need to be disconnected [Small flat screwdriver]
Disconnect the phases, PE and neutral cables of the socket to the relay board Push in the openings of the charging controller to release the ferrules. [Flat screwdriver]
Disconnect the cable from the display board Connector is very fragile, pay attention not to damage it.
Remove the right panel from the casing - untighten the 2x M4 locknuts (no need to fully remove them). Panel fits into 2 slots on the casing so it needs to be pivoted to be removed. Be careful not to damage the electronics while untightening the top locknut. [Hex 7]
Remove the socket from the right panel - Untighten the 4x M5 nuts of the socket Remove the socket cover [Hex 8]
Place the new cover on the outside of the side panel. Add the socket assembly and tighten it thanks to the 4x M5 washers and M5 locknuts [Hex 8 - Torque : 1.5 N.m]
Place the panel back into the unit and retighten the 2x M4 locknuts. [Hex 7 - Torque : 2.5 N.m]
Reconnect the display board. Connector is very fragile, pay attention not to damage it; when connected it cable side should hook onto the connector from the board.
Connect the solenoid wires to the relay board following the colour code (blue, red, yellow, white). Start from the back of the casing (blue wire). Wires just need to be pushed in the connector Check all cables are properly secured.
Connect the CP & PP line from the socket to the charging controller by pushing them in the connector (follow CP and PP mention on the relay board) Check all cables are properly secured.
Connect the phases, PE and neutral wires from the socket to the relay board by pushing them in the connector. Sequence from bottom of the unit to top is PE (yellow, neutral (blue), L3 (grey), L2 (black), L1 (brown) Check all cables are properly secured. When done, place the cables so they don’t prevent closing of the unit.
- Place back the front panel and retighten the 2 nuts of the front plate [Hex 7]